Product index
41030
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Product number
TR2101
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Product name
TOWER COATING
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Product group
1
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Summary code
HS
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Product description
Termarust 2101 (RAVCS) Stainless Steel Primer/Topcoat Tower and Flexible Structure Coating is a pigmented Reacted Alkaline Viscolastic Calcium Sulfonate coating, designed and engineered exclusively for encapsulation (overcoat) of galvanizing, core 10 steel tightly adhered contaminant free rust, existing aged leaded paints, vinyl, coal tar epoxy, polyurethane, epoxy mastics, organic or inorganic zinc, acrylics, and/or re-coating of new or prepared structural steel. Ideal for use with water jetting.
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Uses
Termarust 2101 (RAVCS) Stainless Steel Primer/Topcoat Tower and Flexible Structure Coating allows tremendous flexibility in surface profile and preparation. It’s single component, high build, high solids, rust inhibitive is ideal for the reclamation and long term protection of utility towers, steel structures, cable suspension systems, bridges, highway overpasses, pipelines and industrial infrastructures.
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Advantages
Termarust 2100 (RAVCS) Self Priming Topcoat enhances the following characteristics:
Advanced Technology
Applicator Friendly
High Performance
Surface Tolerant
Single Component
Non Hazardous
Single Coat
Low VOC
High Solids
Non-Conductive
Superior Anti-Corrosive Protection
Field proven performance over 24 years
Termarust 2101 (RAVCS) Stainless Steel Primer/Topcoat Tower and Flexible Structure Coating outperforms zinc/epoxy/urethane systems.
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Chemistry + solvents
Reacted Alkaline Viscolastic Calcium Sulfonate (RAVCS)
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System solvent
Termarust Thinner TRT01
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Color
Stainless Steel Grey
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Gloss
15-25°C ASTM D523
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Mix ratio
NA
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Viscosity
5000-10000 CPS ASTM D2196 RVT #6 AT 10 RPM
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Solids by weight
74% ± 2% (depending on color) ASTM D2369
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Solids by volume
63.5% ± 2% (depending on color) ASTM D2697
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Density
NA
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Volatile Organic Compounds (VOC)
270-310 grams per litre (depending on color)
2.25-2.58lbs/U.S. Gallon (depending on color)
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Sag resistance
NA
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Dry Film Thickness (DFT)
250-300 microns 10 12 mils DFT recoat (prepared steel)
125-175 microns 5 7 mils DFT overcoat (existing coatings)
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Spread rate
25 sq. m. per litre @ 25 microns DFT
1020 sq. ft. per U.S. Gallon @ 1 mil DFT
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Dry time
12 to 24 hours depending on film thickness
Note: Does not get brittle like conventional paints
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Working pot life
NA
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Performance data
Salt Spray Resistance:*(ASTM B117): @4 mils DFT 2,000-3,000 hours with >1% total area failure and >2% creep at the scribe (ASTM D1654) @10 mils DFT 7,000-7,500 hours
QUV Weatherometer Result:* (ASTM 653): @4 mils DFT 3,000-4,000 hours
Passes with no peeling, flaking or corrosion
C151B Xenon Arc: @4 mils DFT Passes with no peeling, flaking or corrosion
Weatherometer Performance: @4 mils DFT 1,000-2,000 hours
K.T.A. Tator Enviro-Test ASTM Standard Practice draft #1 Date 04-10-92:
10 mils DFT SP6-Steel: 4,445 hours
10 mils DFT Aged Alkyd: 1,200 hours
5 mils DFT SP6-Steel: 2,248 hours
5 mils DFT Aged Alkyd: 1,520 hours
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Chemical resistance
NA
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Surface preparation
All grease, oil, grime and other contaminants must be removed from the surface using Termarust Formula 1X cleaner, commercial detergent or other suitable cleaning method (SSPC-SP1). Hand tool cleaning (SSPC-SP2), power tool cleaning (SSPC-SP3) or water jetting (SSPC-SP12-WJ4) is sufficient preparation to produce excellent results; SSPC-SP6 or SSPC-SP12-WJ3 (LorM) is recommended for optimum corrosion resistance or immersion service. The prepared surface must be analyzed for chloride content. Upper limit is per SSPC-SP12-SC2 (7mg/sq. meter).
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Application
The Termarust 2101 (RAVCS) Stainless Steel Primer/Topcoat Tower and Flexible Structure Coating should not be applied at temperatures below 2°C or 35.5°F with a steel temperature not less than 2°C or 35.5°F. There must be a 2°C or 5°F spread between temperature and dew point. To apply the coating the relative humidity should be no greater than 99% and the steel should be free of surface moisture.
Note: The Termarust 2101 (RAVCS) Stainless Steel Primer/Topcoat Tower and Flexible Structure Coating may be applied below freezing (-18°C or 0°F). This is not recommended unless steps are taken to control ice crystals on the steel surface before preparation. i.e. spot heating. Cold temperatures will slow the coating cure.
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Application equipment
NA
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Compatible systems
Termarust 2200 (RAVCS) Penetrant/Sealer, Termarust 2010RI (RAVCS) Flash Rust Inhibitor, Termarust 2300 Specialized Protective Coatings.
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Thinning
Paint mitt: Up to 10% with TRT01
Brush/Roller: Up to 10% with TRT01
Conventional Spray: 10% with TRT01
Airless Spray: No thinning required
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Clean up
Use TRT01
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WEIGHT PER GALLON
1.095 kg/litre ± .25%
9.13 lbs/US Gallon ± .25%
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OTHER PROPERTIES
Resistance to Fresh water immersion: Excellent
Resistance to seawater immersion: Fair
Resistance to seawater splash zones: Excellent
Resistance to aliphatic solvents: Fair
Resistance to aromatic solvents: Poor
Flexibility: Good-Excellent
Ultimate film hardness: 4B
(ASTM D3363)
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Shelf life
12 months minimum in original unopened container when stored in a protected area where the temperature is between 5°C and 30°C (41°F - 86°F).
Note: After 12 months verify the coating to see if a skin has formed. If a skin is present remove skin and mix the material. Before an open container is closed a thin layer of BT83 should be poured on top. This will retard any skinning.
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Safety precautions & regulatory data
Treat as a flammable liquid Flashpoint 42°C (108°F). Keep away from heat, open flame and sparks. Avoid contact with skin and eyes. Avoid prolonged breathing of vapor. Read label instructions carefully and refer to Material Safety Data Sheet supplied. This product is for industrial use only and is not intended for use in or around a household or dwelling.
*All films pigmented, data is formulation dependent.
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Notes
NA
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