Product index
41070
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Product number
TR2201
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Product name
CABLE SEAL
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Product group
1
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Summary code
HS
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Product description
Termarust TR2201 High Ratio Co-Polymerized Calcium Sulfonate Cable Seal is a non-pigmented high Ratio Reacted Alkaline Viscolastic Calcium Sulfonate coating, designed and engineered exclusively for sealing and penetrating wire rope strand.
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Uses
Termarust TR2201 High Ratio Co-Polymerized Calcium Sulfonate Cable Seal allows tremendous flexibility in surface profile and preparation. It is ideal for the reclamation and long term protection of bridge cables, tower cables, and any other type of strand were superior corrosion protection is required.
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Advantages
Termarust TR2201 High Ratio Co-Polymerized Calcium Sulfonate Cable Seal enhances the following characteristics:
- Advanced Technology
- Applicator Friendly
- High Performance
- Surface Tolerant
- Single Component
- Non Hazardous
- Single Coat
- Low VOC
- High Solids
- Non-conductive
- Superior Anti-Corrosive Protection
- Field proven performance
over 24 years
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Chemistry + solvents
Reacted Alkaline Viscolastic Calcium Sulfonate
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System solvent
Termarust Thinner TRT01
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Color
All colors available on request
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Gloss
NA
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Mix ratio
NA
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Viscosity
20000-30000 CPS ASTM D2196 RVT #6 AT 10 RPM
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Solids by weight
80% ± 2% (depending on color) ASTM D2369
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Solids by volume
NA
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Density
NA
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Volatile Organic Compounds (VOC)
270-310 grams per litre (depending on color)
2.25-2.58lb. /U.S. Gallon. (depending on color)
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Sag resistance
NA
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Dry Film Thickness (DFT)
NA
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Spread rate
NA
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Dry time
12 to 24 hours depending on film thickness
Note: Does not get brittle like conventional paints
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Working pot life
NA
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Performance data
Salt Spray Resistance:* (ASTM B117)
@4 mils DFT 2,000 - 3,000 hours with <1% total area failure and < 2mm creep at the scribe (ASTM D1654)
@10 mils DFT 7000-7500 hours
QUV Weatherometer Result:* (ASTM 653)
@ 4 mils DFT 3,000 - 4,000 hours.
Passes with no peeling, flaking or corrosion
C151B Xenon Arc
@ 4 mils DFT Passes with no peeling, flaking, or corrosion
Weatherometer Performance:*
@ 4 mils DFT 1,000 - 2,000 hours
K.T.A. Tator Enviro-Test ASTM Standard Practice draft #1 Date 04-10-92
10 mils DFT SP6-Steel 4,445 hours
10 mils DFT Aged Alkyd 1,200 hours
5 mils DFT SP6 - Steel 2,248 hours
5 mils DFT Aged Alkyd 1,520 hours
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Chemical resistance
NA
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Surface preparation
All grease, oil, grime, and other contaminants must be removed from the surface using Termarust Formula 1X cleaner, commercial detergent or other suitable cleaning method (SSPC-SP1). Hand tool cleaning (SSPC-SP2), power tool cleaning (SSPC-SP3), or water jetting ( SSPC-SP12-WJ4), is sufficient preparation to produce excellent results, SSPC-SP6 or SSPC-SP12-WJ3 (LorM) is recommended for optimum corrosion resistance or immersion service. The prepared surface must be analyzed for chloride content. Upper limit is per SSPC SP12-SC2. (7 mg/sq. meter).
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Application
The Termarust TR2201 High Ratio Co-Polymerized Calcium Sulfonate Cable Seals should not be applied at temperatures below 2°+C or 35.5°+F with a steel temperature not less then 2°+C or 35.5°+F. There must be a 2° C or 5° F spread between temperature and dew point. To apply the coating the relative humidity should be no greater than 99% and the steel should be free of surface moisture. Maybe applied using pressure feed equipment or any excepted cable coating practice.
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Application equipment
NA
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Compatible systems
Termarust 2100 Primer/Topcoat, Termarust 2010RI Flash Rust Inhibitor. Termarust 2300 Specialized Protective Coatings
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Thinning
NA
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Clean up
NA
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WEIGHT PER GALLON
1.095 kg/litre ± .25%
9.13 lbs/US Gal. ± .25%
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OTHER PROPERTIES
Resistance to fresh water immersion: excellent
Resistance to seawater immersion: fair
Resistance to seawater splash zones: excellent
Resistance to aliphatic solvents: fair
Resistance to aromatic solvents: poor
Flexibility: good-excellent
Ultimate film hardness (ASTM D3363): 4B
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Shelf life
12 months minimum in original unopened container when stored in a protected area where the temperature is between 5°C and 30°C (41°F - 86°F).
Note: After 12 months verify the coating to see if a skin has formed. If a skin is present remove skin and mix the material. Before an open container is closed a thin layer of BT83 should be poured on top. This will retard any skinning.
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Safety precautions & regulatory data
Treat as flammable liquid - Flashpoint 42°C (108°F). Keep away from heat, open flame and sparks. Avoid contact with skin and eyes. Avoid prolonged breathing of vapor. Read label instructions carefully and refer to Material Safety Data Sheet supplied. This product is for industrial use only and is not intended for use in or around a household or dwelling.
*All films pigmented, data is formulation dependent.
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Notes
Note: Termarust TR2201 High Ratio Co-Polymerized Calcium Sulfonate Cable Seal maybe applied below freezing (-18ºC or 0°F). This is not recommended unless steps are taken to control ice crystals on the steel before application. i.e. spot heating. Cold temperatures will slow the coating’s cure.
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